Air Wipe and Wire Dryer
Advanced Wire Drying Solution for Industrial Applications
Sonic Air Systems’ Air Wipe and Wire Dryer is a high-performance wire drying solution designed to efficiently remove moisture, dust, and debris from wires, cables, tubes, and extruded materials. Utilizing a high-velocity, blower-powered air stream, this system delivers consistent, uniform drying without the high costs of compressed air. By creating a controlled air stream that fully encircles materials as they move through the production line, it ensures thorough and efficient drying at high speeds while significantly reducing energy consumption. Ideal for wire and cable manufacturing, extrusion processes, and coating applications where precise moisture control is essential.
Simplify the Drying Process with Sonic's Air Wipe & Wire Dryer Solutions
Effortless drying solution for various product diameters or shapes
Keep it simple with Sonic Air Systems' Air Wipe & Wire Dryer. With four models available, these versatile devices effortlessly handle various product diameters or shapes, delivering dry products without the hassle of changing inserts or making other adjustments.
The R.O.I. for Sonic Air Wipe and Wire Dryer (6 months for most installations) is among the shortest periods of any equipment purchases in a wire and cable facility by replacing compressed air wipes.
Performance-Driven Features for Better Results
- The Sonic Standard Air Wipe Dryer
0.05 to 4" (1.25 mm to 101.6 mm) Dia - 200 to 1,000 FPM (61 to 300 m/min)
Sonic offers several variations of this rigid extrusion or jacketed cable dryer for 0.05” to 4" (1.25 to 101.6 mm) diameters at 200 to 1,000 FPM (61 to 300 m/min). These air wipe modules come in 12" (304.8 mm) long increments with polymer enclosures to capture blown-off moisture and reduce sound. The easy-access clam-shell enclosure, with manual latching, eliminates close clearance line threading, and the auto-pneumatic option opens the cover to allow knots to pass without binding or jamming. The internal wire clearance ranges from 2 to 8 times the extrusion diameter. Sonic blower models range from 3 to 20 HP (2.2 to 15 kW). The complete cable dryer module is all prepackaged with the blower connections and adjustable height mounting stand ready to assemble in minutes.
- The Sonic High-Speed Wire Drying Solution
40 to 00 AWG Wire - 1,000 to 10,000 FPM (300 to 3,000 m/min)
Replace compressed air wipes for fiber optic and metallic cable from 40 AWG through 00 AWG (average wire gouge) with extruder speeds of 1,000 to 10,000 linear feet per minute (300 to 3,000 m/min). The dryer module is enclosed in a 42" (1,067mm) long polypropylene moisture and sound reduction enclosure (as low as 80 dbA available) with either manual or pneumatically operated clam-shell split housing design for unobstructed access. Several split ceramic eye guides are located along the wire travel center line for easy threading. Sonic blower model and motor power for this application range from 15 to 25 HP (11 to 18.5kW). The complete cable dryer module is all prepackaged with the blower connections and adjustable height mounting stand ready to assemble in minutes.
- The Sonic Extruded Shape Air Wipes
0.25" to 2" (6.35 to 50.8 mm) Dia - 10 to 200 FPM (3 to 60 m/min)
This "air ring" design is for any continuously water-cooled non-wire core products which are unsupported, have low tension, and are without internal stiffening components within the extrusion. These air wipes provide a 2.75" (69.85 mm) ID adjustable 360° air slot to deliver lower velocity air, at a more uniform flow, to dry while preventing turbulence to soft extruded shapes. Sonic blowers for this application range from 3 to 15 HP (2.2 to 11 kW).
- The Sonic Tube and Pipe Drying Air Octagon
6" to 48" (152.4 mm to 1,219.20 mm) Dia - 10 to 100 FPM (3 to 30 m/min)
This "air ring" design is for any large-diameter continuous plastic, metal tube, or pipe manufacturing process. The custom Sonic Air Octagon for large diameters is generally used after cooling, washing, or hydrostatic pressure testing. Sonic developed these air rings to deliver 360° air wiping action. The Air Octagon is powered by a high-speed Sonic blower, which delivers high-impact air velocities prior to welding, ink coding, coating, or painting. Sonic blowers for the Air Octagon range from 15 to 50 HP (11 to 37.5 kW).
- Superior Drying Efficiency: The high-velocity air stream effectively removes moisture and debris, ensuring a clean, dry surface in a single pass.
- Increased Production Speeds: Capable of drying materials at speeds up to 10,000 feet per minute, this system supports high-output manufacturing without bottlenecks or delays.
- Customizable for Various Sizes and Speeds: The system accommodates wire and cable diameters from 0.25 to 4 inches and can be tailored to different production line speeds for maximum efficiency.
- Reduced Maintenance and Downtime: With fewer moving parts and no need for high-pressure compressed air, maintenance requirements are minimal, allowing for continuous operation with fewer disruptions.
- Improved Product Quality: By eliminating moisture and contaminants before subsequent processing, the system ensures better adhesion for coatings, paints, and finishes, reducing defects and rework.
- Quiet and Safe Operation: Unlike compressed air systems that generate excessive noise and potential hazards, the blower-powered system operates at a lower decibel level, improving workplace safety and comfort.
- Environmentally Friendly Solution: Lower energy usage translates to a reduced carbon footprint, making this an eco-friendly alternative to traditional drying methods.
Specification Sheets
Related Products
Air Nozzle & Air Nozzle Manifolds
Air Nozzle & Air Nozzle Manifolds
Air Wipe and Wire Dryer
Air Wipe and Wire Dryer
Coating Control Air Knife
Coating Control Air Knife
Rotary Air Knife and Air Nozzle (Patented)
Rotary Air Knife and Air Nozzle (Patented)
Sanitary Air Knife and E-Z Clean
Sanitary Air Knife and E-Z Clean
Ion-Air Knife for Static Neutralizing
Ion-Air Knife for Static Neutralizing
Sonic XE Air Knife
Sonic XE Air Knife
Air Wipe and Wire Dryer
Simplify the Drying Process with Sonic's Air Wipe & Wire Dryer Solutions
Effortless drying solution for various product diameters or shapes
Keep it simple with Sonic Air Systems' Air Wipe & Wire Dryer. With four models available, these versatile devices effortlessly handle various product diameters or shapes, delivering dry products without the hassle of changing inserts or making other adjustments.
The R.O.I. for Sonic Air Wipe and Wire Dryer (6 months for most installations) is among the shortest periods of any equipment purchases in a wire and cable facility by replacing compressed air wipes.
Advanced Wire Drying Solution for Industrial Applications
Sonic Air Systems’ Air Wipe and Wire Dryer is a high-performance wire drying solution designed to efficiently remove moisture, dust, and debris from wires, cables, tubes, and extruded materials. Utilizing a high-velocity, blower-powered air stream, this system delivers consistent, uniform drying without the high costs of compressed air. By creating a controlled air stream that fully encircles materials as they move through the production line, it ensures thorough and efficient drying at high speeds while significantly reducing energy consumption. Ideal for wire and cable manufacturing, extrusion processes, and coating applications where precise moisture control is essential.
Air Wipe and Wire Dryer
Simplify the Drying Process with Sonic's Air Wipe & Wire Dryer Solutions
Effortless drying solution for various product diameters or shapes
Keep it simple with Sonic Air Systems' Air Wipe & Wire Dryer. With four models available, these versatile devices effortlessly handle various product diameters or shapes, delivering dry products without the hassle of changing inserts or making other adjustments.
The R.O.I. for Sonic Air Wipe and Wire Dryer (6 months for most installations) is among the shortest periods of any equipment purchases in a wire and cable facility by replacing compressed air wipes.
Advanced Wire Drying Solution for Industrial Applications
Sonic Air Systems’ Air Wipe and Wire Dryer is a high-performance wire drying solution designed to efficiently remove moisture, dust, and debris from wires, cables, tubes, and extruded materials. Utilizing a high-velocity, blower-powered air stream, this system delivers consistent, uniform drying without the high costs of compressed air. By creating a controlled air stream that fully encircles materials as they move through the production line, it ensures thorough and efficient drying at high speeds while significantly reducing energy consumption. Ideal for wire and cable manufacturing, extrusion processes, and coating applications where precise moisture control is essential.